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Austenitic stainless steel

Osprey® PANACEA

Osprey® PANACEA is a nickel-free, high-nitrogen austenitic stainless steel.

EN Name
X15 CrMnMoN 17-11-3
AFNOR
X15 Cr Mn Mo N 17 11 3

Powder designed for

  • Additive Manufacturing (AM)
  • Metal Injection Moulding (MIM)

This metal powder is manufactured by Inert Gas Atomization (IGA), producing a powder with a spherical morphology which provides good flow characteristics and high packing density.

Technical data

  • Chemical composition (nominal), %

    Fe
    Bal.
    Cr
    16.5-17.5
    Mn
    10.5-11.5
    Mo
    3.0-3.5
    Si
    0.40-0.80
    O
    <0.2>
    C
    ≤0.05
    P
    ≤0.04
    S
    ≤0.04
    Ni
    ≤0.10
    Other
    Co ≤0.05, N 0.15-0.60, Nb ≤0.73
  • Powder characteristics and morphology

    Powder for Additive Manufacturing

    Osprey® metal powder for Additive Manufacturing is characterized by a spherical morphology and high packing density, which confer good flow properties. For powder bed processes these are essential when applying fresh powder layers to the bed to ensure uniform and consistent part build.

    For blown powder processes, such as Direct Energy Deposition (DED), good flow ensures uniform build rates. Tight control of the particle size distribution also helps ensure good flowability. Low oxygen powders result in clean microstructures and low inclusion levels in the finished parts.

    Powder for Metal Injection Moulding (MIM)

    Osprey® MIM powder has a spherical morphology, resulting in high packing density. This enables the manufacture of feedstocks with high powder loading, which not only minimizes binder costs but also reduces part shrinkage during debinding and sintering. Spherical powder also has excellent flow characteristics, resulting in reduced tool wear and consistent mould filling.

    Osprey® MIM powder's low oxygen content allows better control of carbon and consistency during sintering. Low oxygen levels, together with high packing density, also facilitate faster sintering.

  • Particle size distribution

    Powder for Additive Manufacturing

    Osprey® metal powder for Additive Manufacturing is available in a wide range of particle size distributions that are tailored to the individual Additive Manufacturing systems. They can also be tailored to the particular requirements of the end application, both in terms of mechanical performance and surface finish.

    Typical particle size distributions for Additive Manufacturing.

    Typical particle size distributions for Additive Manufacturing
    Process technology Size (µm)
    Binder jetting ≤ 16, ≤ 22, ≤ 32, ≤ 38, ≤ 45
    Laser - Powder Bed Fusion (L-PBF) 15 to 53 and 10 to 45
    Electron beam - Powder Bed Fusion (E-PBF) 45 to 106
    Direct Energy Deposition (DED) 53 to 150

    Powder for Metal Injection Moulding (MIM)

    Osprey® metal powder for Metal Injection Moulding (MIM) is available in a wide range of particle size distributions, from under 5 μm up to 38 μm. The table shows our standard particle size distributions for MIM powders.

    Size (μm) D10 (μm) D50 (μm) D90 (μm)
    Typical particle size distributions for Metal Injection Moulding (MIM)*
    ≤ 38 5.5 13.0 31.0
    ≤ 32 5.0 12.0 29.0
    80% ≤ 22 4.5 11.5 27.0
    90% ≤ 22 4.0 10.5 22.0
    90% ≤ 16 3.5 8.0 16.0

    * Particle size measurements performed using a Malvern laser particle size analyzer, typical D10, D50 and D90 provided.

    Tailor-made particle size distributions are available on request. Contact us to discuss your specific requirements.

  • Mechanical properties

    Mechanical properties, metric units
    Condition Proof strength Tensile strength Elongation Hardness
    Rp0.2 Rm A HV
    MPa MPa %
    MIM sintered 690 1090 35 270
    Mechanical properties, imperial units
    Condition Yield strength Tensile strength Elongation, % Hardness
    Rp0.2 Rm A HV
    ksi ksi % Msi
    MIM sintered 100.1 158.1 35 270
  • Physical properties

    Density 7.5 g/cm(0.271 lb/in3)
    Porosity 3%
    Melting point Solidus: ~1365°C, liquidus: ~1450°C.
  • Sintering

    Osprey® PANACEA has been industrialiZed for MIM, which has a defined production process including sintering temperature and time profile.

    • Sintering at atmospheric pressure: 1000mbar 75% N2/ 25% H2
    • Partial pressure sintering: 800mbar 100% N
    • Typical sintering cycle: 5 K/min to 600 °C, 1 h hold, 600 °C, 5 K/min to 1250 °C, 6 h hold at 1250 °C, then cooling as fast as possible

    A post-sintering solution anneal and a rapid cooling (>150 °C/min.) based on an inert gas quench is necessary to create an austenitic microstructure (non-magnetic) and avoid surface chromium nitride precipitation.

  • Testing

    All Osprey® metal powders are supplied with a certificate of analysis containing information on the chemical composition and particle size distribution. Information on other powder characteristics is available upon request.

  • Packaging

    A wide range of packaging options is available, from 5kgs plastic bottles to 250kg metal drums.

    5 kg (11 lbs) Plastic bottles
    6 kg (13 lbs) Plastic bottles
    10 kg (22 lbs) Plastic bottles
    20 kg (44 lbs) Metal cans
    100 kg (220 lbs) Steel drums
    150 kg (330 lbs) Steel drums
    250 kg (551 lbs) Steel drums
    All packaging materials are suitable for air, sea and road freight.

    Contact us for more information and to discuss your packaging requirements.

Disclaimer: Data and recommendations are for guidance only, and the suitability of a powder for a specific process or application can be confirmed only when we know the actual conditions. Continuous development may necessitate changes in technical data without notice. This datasheet is only valid for Osprey® powder.

Range of austenitic stainless steel

Osprey® Standards Fe C Cr Ni Mo Si Mn S P Other O
1.4882 UNS S63019 Bal. 0.5 21 4.5 - 0.3 9.0 ≤0.05 ≤0.03 - - 1.4882
304L UNS S30400 / S30403 Bal. 0.03 18.0-20.0 8.0-12.0 - 1.0 2.0 0.03 0.045 - - 304L
310S UNS S31008 Bal. 0.08 24.0-26.0 19.0-22.0 - 1.5 2.0 0.03 0.045 - - 310S
316L UNS S31600 / S31603 Bal. ≤0.03 16.0-18.0 10.0-14.0 2.0-3.0 ≤1.0 ≤2.0 ≤0.03 ≤0.045 N ≤0.10 - 316L
316Ti UNS S31635 Bal. 0.08 16.0-18.0 10.0-14.0 2.0-3.0 1.0 2.0 - - Ti 0.7,N 0.25 - 316Ti
904L UNS N08904 Bal. 0.02 19.0-23.0 23.0-28.0 4.0-5.0 1.0 2.0 0.035 0.045 - - 904L
HK30 JIS J92403 Bal. 0.25-0.35 23.0-27.0 19.0-22.0 0.5 0.75-1.75 1.5 - - Nb 1.20-1.50 - HK30
N-50 UNS S20910 Bal. 0.03-0.05 20.5-22.0 11.7-13.0 2.0-2.5 0.2-0.6 4.0-5.5 ≤0.015 ≤0.040 Ta ≤0.10, Ti ≤0.02, Sn ≤0.03, W ≤0.15, Cu ≤0.75 - N-50
N-60 UNS S21800 Bal. 0.1 16.0-18.0 8.0-9.0 - 3.5-4.5 7.0-9.0 - - N 0.08-0.18 - N-60
PANACEA - Bal. ≤0.05 16.5-17.5 ≤0.10 3.0-3.5 0.40-0.80 10.5-11.5 ≤0.04 ≤0.04 Co ≤0.05, N 0.15-0.60, Nb ≤0.73 <0.2
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