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Expansion alloys

Osprey® Alloy 36

Osprey® Alloy 36 is an expansion alloy with a low coefficient of thermal expansion. It is typically used in aerospace components, radio-electronic, optical and laser systems.

UNS
K93600
ASTM, AISI
F1684
EN Number
1.3912
W. Nr.
1.3912

Powder designed for

  • Additive Manufacturing (AM)

This metal powder is manufactured by Inert Gas Atomization (IGA), producing a powder with a spherical morphology which provides good flow characteristics and high packing density.

Technical data

Page updated Sep 8, 2023 9:02 AM CET (supersedes all previous editions)

Download datasheet PDF

  • Chemical composition (nominal), %

    Fe
    Bal.
    Ni
    35-37
    C
    0.02
    Mn
    0.5
    Si
    0.25
  • Powder characteristics and morphology

    Powder for Additive Manufacturing

    Osprey® metal powder for Additive Manufacturing is characterized by a spherical morphology and high packing density, which confer good flow properties. For powder bed processes these are essential when applying fresh powder layers to the bed to ensure uniform and consistent part build.

    For blown powder processes, such as Direct Energy Deposition (DED), good flow ensures uniform build rates. Tight control of the particle size distribution also helps ensure good flowability. Low oxygen powders result in clean microstructures and low inclusion levels in the finished parts.

  • Particle size distribution

    Powder for Additive Manufacturing

    Osprey® metal powder for Additive Manufacturing is available in a wide range of particle size distributions that are tailored to the individual Additive Manufacturing systems. They can also be tailored to the particular requirements of the end application, both in terms of mechanical performance and surface finish.

    Typical particle size distributions for Additive Manufacturing.

    Typical particle size distributions for Additive Manufacturing
    Process technology Size (µm)
    Binder jetting ≤ 16, ≤ 22, ≤ 32, ≤ 38, ≤ 45
    Laser - Powder Bed Fusion (L-PBF) 15 to 53 and 10 to 45
    Electron beam - Powder Bed Fusion (E-PBF) 45 to 106
    Direct Energy Deposition (DED) 53 to 150
     

    Tailor-made particle size distributions are available on request. Contact us to discuss your specific requirements.

  • Testing

    All Osprey® metal powders are supplied with a certificate of analysis containing information on the chemical composition and particle size distribution. Information on other powder characteristics is available upon request.

  • Packaging

    A wide range of packaging options are available, from 1 kg (2.2 lb) to 200 kg (440 lb)*.

    Contact our team who can support you with selecting the right packaging for your product and application.

    *Some packaging options may not be available for all products due to international shipping regulations.

Disclaimer: Data and recommendations are for guidance only, and the suitability of a powder for a specific process or application can be confirmed only when we know the actual conditions. Continuous development may necessitate changes in technical data without notice. This datasheet is only valid for Osprey® powder.

Range of expansion alloys

Osprey® Standards* Fe Cr Ni Co C Mn Si Al
Alloy 36 UNS K93600 Bal. - 35-37 - 0.02 0.5 0.25 -
Fe29Ni17Co UNS K94610 / ASTM F15 Bal. 0.2 28.5-29.5 16.5-17.5 0.02 0.5 0.2 0.01 Fe29Ni17Co

* Information about more standards is available in the datasheet for the respective alloy.

For more information

Get in touch with our experts in metal powder today

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