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Soft magnetic alloys

Osprey® Fe18Cr

Osprey® Fe18Cr is a ferritic soft-magnetic stainless steel with superior corrosion resistance to that of Osprey® Fe12Cr and Osprey® Fe8Cr, low-alloy steels and SiFe binary alloys.

This metal powder is manufactured by Inert Gas Atomization (IGA), producing a powder with a spherical morphology which provides good flow characteristics and high packing density.

Technical data

Page updated Sep 18, 2023 8:12 AM CET (supersedes all previous editions)

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  • Chemical composition (nominal), %

    Fe
    Bal.
    C
    ≤0.03
    Mn
    0.6
    Si
    0.8
    Cr
    18.0
    Mo
    0.35
    S
    ≤0.03
    P
    ≤0.03
  • Powder characteristics and morphology

    Powder for Metal Injection Moulding (MIM)

    Osprey® MIM powder has a spherical morphology, resulting in high packing density. This enables the manufacture of feedstocks with high powder loading, which not only minimizes binder costs but also reduces part shrinkage during debinding and sintering. Spherical powder also has excellent flow characteristics, resulting in reduced tool wear and consistent mould filling.

    Osprey® MIM powder's low oxygen content allows better control of carbon and consistency during sintering. Low oxygen levels, together with high packing density, also facilitate faster sintering.

  • Particle size distribution

    Powder for Metal Injection Moulding (MIM)

    Osprey® metal powder for Metal Injection Moulding (MIM) is available in a wide range of particle size distributions, from under 5 μm up to 38 μm. The table shows our standard particle size distributions for MIM powders.

    Typical particle size distributions for Metal Injection Moulding (MIM)*
    Size (μm) D10 (μm) D50 (μm) D90 (μm)
    ≤ 38 5.5 13.0 31.0
    ≤ 32 5.0 12.0 29.0
    80% ≤ 22 4.5 11.5 27.0
    90% ≤ 22 4.0 10.5 22.0
    90% ≤ 16 3.5 8.0 16.0

    *Particle size measurements performed using a Malvern laser particle size analyzer, typical D10, D50 and D90 provided.

    Tailor-made particle size distributions are available on request. Contact us to discuss your specific requirements.

  • Testing

    All Osprey® metal powders are supplied with a certificate of analysis containing information on the chemical composition and particle size distribution. Information on other powder characteristics is available upon request.

  • Packaging

    A wide range of packaging options are available, from 1 kg (2.2 lb) to 200 kg (440 lb)*.

    Contact our team who can support you with selecting the right packaging for your product and application.

    *Some packaging options may not be available for all products due to international shipping regulations.

Disclaimer: Data and recommendations are for guidance only, and the suitability of a powder for a specific process or application can be confirmed only when we know the actual conditions. Continuous development may necessitate changes in technical data without notice. This datasheet is only valid for Osprey® powder.

Range of soft magnetic alloys

Osprey® Standards* Fe C Mn Si Cr Mo S P Co Ni Other
Fe1.5Si - Bal. ≤0.03 ≤0.3 1.5 - - ≤0.03 ≤0.03 - - - Fe1.5Si
Fe12Cr - Bal. ≤0.03 0.6 0.8 12.0 0.35 ≤0.03 ≤0.03 - - - Fe12Cr
Fe18Cr - Bal. ≤0.03 0.6 0.8 18.0 0.35 ≤0.03 ≤0.03 - - -
Fe27Co0.2Si - Bal. ≤0.01 ≤0.25 ≤0.25 ≤0.7 - ≤0.03 ≤0.03 27.0 ≤0.7 - Fe27Co0.2Si
Fe35Co0.2Si - Bal. ≤0.01 ≤0.25 ≤0.25 ≤0.7 - ≤0.03 ≤0.03 35.0 ≤0.7 - Fe35Co0.2Si
Fe3Si - Bal. ≤0.03 ≤0.3 3.0 - - ≤0.03 ≤0.03 - - - Fe3Si
Fe49Co2V - Bal. ≤0.05 ≤1.0 ≤1.0 - - ≤0.010 ≤0.015 49.0 - V 2.0 Fe49Co2V
Fe50Co0.2Si - Bal. ≤0.01 ≤0.25 ≤0.25 ≤0.7 - ≤0.03 ≤0.03 50.0 ≤0.7 - Fe50Co0.2Si
Fe50Ni - Bal. ≤0.05 ≤0.5 ≤0.5 ≤0.5 - ≤0.03 ≤0.03 - 50.0 - Fe50Ni
Fe7Si - Bal. ≤0.03 ≤0.3 7.0 - - ≤0.03 ≤0.03 - - - Fe7Si
Fe80Ni5Mo - Bal. - ≤0.5 ≤0.5 - 5.0 ≤0.03 ≤0.03 - 80.0 - Fe80Ni5Mo
Fe8Cr - Bal. ≤0.03 0.6 0.8 8.0 0.35 ≤0.03 ≤0.03 - - - Fe8Cr

* Information about more standards is available in the datasheet for the respective alloy.

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